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How much do you know about reeling cables?

2025-05-12

Reeling cable, the cable used to be installed on the cable is therefore called reeling cable, as shown in the figure below. 
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It is generally installed on large mobile machinery and equipment such as cranes, port machines, gantry cranes, shovelers, sprayers, etc., to provide power output for these machinery and equipment. It can be used in outdoor environments such as port terminals, mines, plateaus, etc., and can also be used in indoor environments with harsh working conditions such as power plants and steel plants. The reeling cable has tensile resistance, wear resistance, drag resistance, ultraviolet resistance, cold resistance and other characteristics, as well as the special requirements of low smoke, halogen-free, flame retardant, etc.  It is a high-quality cable.

 

When the Reel Cable is working, the cable is frequently reeled and retracted horizontally or vertically with the reel/reel. As the equipment moves, it suffers wear and tear, and even scratches and crushes by obstacles on the ground, and bears greater tension and torsional forces. The requirements for the wear resistance, tensile resistance, torsion resistance and structural design of the cable are very high. The state during operation requires that the reel cable must be a high-quality cable, and ordinary cables cannot do this job.

 

The current types of reel cables include pure power cables, which only provide electrical energy; power + control combined cables, which provide electrical energy and control signals; power + control + fiber optic three-in-one reel cables, which provide electrical energy, control signals and information transmission.

 

【Reeling cable】Product structure

The reel cable is mainly composed of wire core, insulating layer, load-bearing and tensile-resistant parts, inner sheath, reinforcement layer and outer sheath layer. Among them, the wire core conductor is the carrier for transmitting power and signals; the insulating layer is used to ensure the electrical performance of the cable; the design of the bearing reinforcement core makes the vertical length and stroke distance of the reel cable during retracting and guiding is also quite large; the double-sheathed structure design, the Kevlar tensile fiber reinforcement layer is woven between the sheath to effectively avoid twisting and deformation of the cable during use; the sheathing layer plays a role in protecting the cable from the external environment.

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Our Product Advantages

● Excellent flexibility and wind resistance:

The reel cable has good bending performance, can be bent continuously as the equipment moves, and has strong adaptability.

 

● All-weather operation and excellent temperature resistance:

The reel cable uses temperature-resistant and weather-resistant materials, which can work stably in higher and lower temperature environments, maintain flexibility, heat and flame retardant at low temperatures, and improve the reliability and safety of equipment operation.

 

● High wear resistance and strong tensile resistance:

The reel cable is compact in structure and has high strength. The design of the bearing reinforcement core can withstand a large tensile force to ensure that the cable will not be damaged during the movement of the equipment.

 

● Excellent waterproof and dustproof performance:

 The sheath layer of the reel cable usually uses waterproof and dustproof materials to effectively prevent moisture and dust from entering the cable, ensuring the stable operation of the equipment in harsh environments.

 

● Easy to install, and the source factory supports customization:

 the reel cable can be customized according to the needs of the equipment, freely cut, and easy to install, reducing the production and installation costs of the enterprise.

 

Things to note when selecting reeling cables

● Cable specifications and types:

The cable cross-sectional area is from 1.0 to 240mm, and the outer diameter of the cable directly affects the axial dimension and power requirements of the reel. When the cable cross-section is 35mm, non-electric reels should not be selected. Flat Cables can only be used for axial single-row reels. The cable should be selected as power cables and control signal cables, which are softer and have a certain tensile strength.

 

● Winding length:

affects the radial dimension and power requirements of the reel. The longer the length, the higher the power requirements. Non-electric cable reels are difficult to complete large-stroke winding. The choice of ground power anchors also directly affects the selection of cable drums. The power anchors are the common end of the power supply and the power supply point. The neutral point power supply cannot be selected for non-electromagnetic coupling type.

 

● Equipment movement speed:

It affects the motor power and transmission ratio of the electric cable reel. When the equipment movement speed exceeds 60 meters/min, frequency conversion control type (BP series) should be selected.  

 

● Installation height:

affects the motor power of the electric cable reel. The higher the installation height, the greater the power demand. The design requirements cannot be exceeded during installation.

 

To choose the right cable reel, you must first be familiar with your equipment operation environment so that we can buy the right equipment.

Common types of reference differences are: cable reel type, cable diameter, core number, winding cable length, winding method, working voltage, rated current, etc. In addition, the installation position of the cable reel should also be considered, such as whether it needs to be installed on the fixed side or the moving side, the installation height, etc.

 

While selecting a cable reel, in order to prevent failures caused by shutdown, the user can set up a spare cable reel. Of course, the environment around the equipment is also a factor that needs to be considered. Is the working environment humid, is the dust pollution serious, and is there any explosion-proof requirements. If the relevant requirements and conditions are limited, it is necessary to purchase supporting equipment, such as cable reels with good waterproof performance and good explosion-proof performance.
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Shanghai Lansheng Special Cable Limted Company

Under the surging competitive landscape of the wire and cable market, the company has always been committed to creating a cable win brand and creating high-end special wire and cable. It has a long way to go with unremitting pursuit. The company has a complete digital management system such as R&D, technology, production, testing, quality supervision, warehousing, and logistics!   Our company focuses on various industrial equipment cables, special cables, and energy storage cables. In terms of industrial cables, our company's market share is far ahead. It has also obtained a number of R&D patents, and its products have 3C, UL, CE, ISO and other countries certifications, and have their own production bases and sufficient inventory. Welcome to discuss cooperation!