Binciken fasaha mai zurfi ta kebul na reel

Kebul ɗin reel sune Kebul mai sassauƙaAn tsara shi don na'urorin hannu su aika da wutar lantarki ko sigina yayin naɗewa da ja da baya akai-akai. Babban halayensa sune ƙarfin juriya mai ƙarfi, juriyar lanƙwasa gajiya da daidaitawar muhalli, kuma ana amfani da shi sosai a cikin injunan tashar jiragen ruwa, kayan aikin haƙar ma'adinai, jigilar jirgin ƙasa da sauran yanayi. Wannan labarin zai yi nazari kan halayen fasaha na kebul na reel ta hanyar tsari, tsari, aiki, aikace-aikace, ƙayyadaddun amfani da sarrafa kurakurai, kuma ya bayyana ƙimar aikace-aikacensa tare da ainihin shari'o'i.

a.Ma'anar da manyan fasaloli

Ana sanya wa kebul na reel suna ne bayan amfani da su a cikin reels ko tsarin sarkar ja. Ana buƙatar a ja su a sake su yayin da kayan aikin ke motsawa, kuma don jure wa matsin lamba na inji kamar lanƙwasawa, tensile, da extrusion. Yanayin zafin aiki nasa shine -40℃ zuwa +100℃, kuma yana da juriyar mai, juriyar tsatsa, da juriyar ultraviolet. Ya dace musamman ga yanayin zafi mai yawa, danshi ko muhallin lalata sinadarai. Idan aka kwatanta da kebul na yau da kullun masu sassauƙa, kebul na reel suna jaddada juriyar hana daidaitawa, hana ƙarfin lantarki, hana juyawa da juriyar gajiya, kuma suna buƙatar biyan buƙatun dubban lanƙwasa cYcDA.

bTsarin gini da kayan aiki

An ƙera kebul na reel tare da tsarin haɗakar yadudduka da yawa don daidaita sassauci da karko:

1. Mai Gudanarwa: Wayar jan ƙarfe mai ɗauke da iskar oxygen (ta yi daidai da ƙa'idodin VDE 0295 CLASS 5 ko 6), tana inganta watsa wutar lantarki da juriya ga gajiya mai lanƙwasa.

2. Layin rufi: TPE (thermoplastic elastomer), PUR (polyurethane) ko kayan haɗin gwiwa masu ƙarfi don tabbatar da warewar lantarki da rage mannewa na tsakiya.

3. Abubuwan da ke da ƙarfi: Fiber ɗin Kevlar da aka gina a ciki, igiyar waya ta ƙarfe mai galvanized ko igiyar TP don haɓaka ƙarfin juriya da hana wayar tsakiya karyewa.

4. Kuraje: Tsarin waje yana amfani da NBR mai jure lalacewa da kuma mai jure wa mai (roba nitrile) ko PUR, kuma wasu samfuran masu tsayi suna amfani da murfin Layer biyu (tsarin ciki yana jure wa torsion kuma layin waje yana jure wa tsatsa).

cManyan alamun aiki

1. Juriya ga lanƙwasawa: Radius ɗin lanƙwasawa zai iya zama ƙasa da diamita na waje na kebul sau 5 (tsayawa mai tsayayye) ko sau 7.5 (shigarwa ta hannu), kuma yana tallafawa fiye da zagayowar lanƙwasa 100,000.

2. Juriyar tashin hankali da matsin lamba: Ta hanyar tsarin janyewar tashin hankali da sakin sa akai-akai, yana jure fitowar laminated guda ɗaya ko da yawa (watau "juriyar matsin lamba mai birgima") don guje wa nakasar wayar tsakiya.

3. Daidaita muhalli: mai hana harshen wuta (wanda ya yi daidai da ƙa'idar IEC 60332-1), juriya ga mai (EN60811-404), mai hana ruwa (IP67), wanda ya dace da yanayi mai tsauri.

4. Kuraje: Tsarin waje yana amfani da NBR mai jure lalacewa da kuma mai jure wa mai (roba nitrile) ko PUR, kuma wasu samfuran masu tsayi suna amfani da murfin Layer biyu (tsarin ciki yana jure wa torsion kuma layin waje yana jure wa tsatsa).

dYanayin aikace-aikace na yau da kullun

1. Injinan jiragen ruwa masu nauyi:

Misali, cranes na kwantena, na'urorin ɗaukar kaya na jiragen ruwa da sauran kayan aiki suna buƙatar tattarawa da kuma fitar da kebul akai-akai don kammala lodawa da sauke kaya. Kebul ɗin reel da Shanghai Kebang Cable Factory ke samarwa yana amfani da murfin da aka ƙarfafa na Kevlar fiber, tare da ƙarfin tauri na 15N/mm², wanda ke magance tsatsa da feshi mai ƙarfi na gishirin tashar jiragen ruwa da kuma kayan aikin injiniya masu ƙarfi.

2. Kayan aikin hakar ma'adinai:

Lokacin da injinan haƙa dutse masu amfani da wutar lantarki da kuma injinan haƙa dutse ke aiki a ƙarƙashin ƙasa, dole ne kebul ɗin ya jure wa gogayya da yanayin danshi. Ana rufe kebul ɗin Nexans da murfin PUR mai layuka biyu da polyethylene mai haɗin gwiwa, kuma yana iya aiki cikin kwanciyar hankali a cikin yanayin -45°C zuwa +80°C, kuma yana tallafawa naɗewa mai sauri na 240m/min.

3. Jirgin ƙasa na birni:

A cikin tsarin samar da wutar lantarki na jirgin ƙasa, kebul na reel mai matsakaicin girma da girma mai siffar NTSCGEWÖU yana amfani da rufin XLPE da murfin waje na PVC don biyan buƙatun watsa wutar lantarki na 6/10kV, kuma yana rage tsangwamar hayaniya ta inverter ta hanyar ƙirar kariyar lantarki don tabbatar da amincin samar da wutar lantarki ta jirgin ƙasa.

kuma. Muhimman bayanai game da amfani da kuma kiyayewa

1. Bukatun shigarwa:

A guji mirgina tiren kebul kai tsaye, kuma ya kamata a buɗe kebul ɗin daga sama don hana lalacewar tsarin. Tabbatar da tazara mai dacewa tsakanin ganga da kayan aiki, rage damuwa mai lanƙwasa, kuma firam ɗin jagora yana buƙatar daidaita yanayin motsi na kebul.

2. Kulawa ta yau da kullun:

A riƙa duba lalacewar murfin a kai a kai, fallasa na'urar jagora da kuma rufe haɗin gwiwa, sannan a mai da hankali kan sa ido kan sassan da ke da rauni (kamar ƙaramin radius mai lanƙwasa). A tsaftace tsarin ganga don hana taruwar ƙura daga yin juyi, a shafa mai a kan bearings da gears don rage asarar gogayya.

3. Gudanar da Muhalli:

A guji amfani da shi na dogon lokaci a yanayin zafi mai yawa (wanda ya wuce -40℃~+100℃) ko kuma a cikin yanayi mai lalata sinadarai. Dole ne a sanya murfin kariya yayin shigarwa a waje.

fKurakurai da matakan magance su na yau da kullun

1. Matsalar tsarin kebul:

Karyewar tsakiya: Karyewar na'urar ko lanƙwasawa akai-akai yana haifar da gajiyar ƙarfe. Ana buƙatar na'urorin sarrafa wutar lantarki masu ƙarfi na CLASS 6 kuma ana sanya hannayen riga masu kariya a cikin sassan da ke cikin rauni.

Fashewar rufin: ya faru ne sakamakon bambancin yanayin zafi ko yawan damuwa na inji. Ana iya maye gurbin samfurin murfin biyu ko kuma ana iya amfani da kayan PUR don inganta juriya ga yanayi.

2. Rashin aikin injinan roller:

Kunna kebul ta atomatik: haɗin hysteresis mai kusurwa ɗaya ya lalace. Ana buƙatar gyara sitiyarin mota kuma a maye gurbin bearings.

Tsayawa a juyawa: lalatawa ko rashin kyawun gear meshing. Ya kamata a tsaftace wurin gear kuma a shafa mai ko a daidaita shi.

Rashin kyawun yanayin aiki: lalacewar goga mai tattara carbon ko kuma zamewar epoxide. Ana buƙatar goge saman da ke taɓawa ko kuma a maye gurbin goga mai carbon.

gLambobin aikace-aikace masu amfani

1. Tsarin samar da wutar lantarki na tashar jiragen ruwa mai kama da gansakuka:

Wani tashar jiragen ruwa yana amfani da kebul na reel 3+3 (wayoyi 3 na tsakiyar wutar lantarki + wayoyi 3 na ƙasa masu launin rawaya da kore), kuma radius mai lanƙwasa ya ragu zuwa ninki 6.8 na diamita na waje, wanda ke magance matsalar saurin karyewar tsakiyar kebul na gargajiya yayin ja da fitarwa akai-akai, kuma rayuwar sabis ɗin tana ƙaruwa da kashi 40%.

2. Robot ɗin duba bututun ƙarƙashin ƙasa:

An yi amfani da kebul na reel mai hana ruwa shiga ba tare da ƙirar buoyancy ba, kuma na'urar firikwensin micro da aka haɗa tana lura da matakin lanƙwasa a ainihin lokaci. Ta hanyar murfin TPU da layin juriya ga Kevlar, yana cimma ingantaccen samar da wutar lantarki da watsa bayanai a cikin yanayi mai danshi da rufewa.

3. Samar da wutar lantarki ta matsakaicin mita a filin jirgin sama:

Kebul ɗin reel mai matsakaicin mita 400Hz wanda TBE Electric ta ƙirƙiro yana amfani da wayoyi na ƙarfe 6,000 0.2mm don ƙara juriyar lalacewa. Ya ci gwaje-gwajen gogayya 3,500 don maye gurbin kayayyakin da aka shigo da su daga ƙasashen waje da kuma tabbatar da caji cikin sauri bayan jirgin ya isa tashar jiragen ruwa.

A matsayin babban ɓangaren samar da wutar lantarki ta wayar hannu, haɓaka fasahar kebul na reel yana canzawa zuwa ƙarfi mai girma, hankali da kariyar muhalli. Ta hanyar zaɓin kimiyya (kamar daidaita ƙarfin lantarki, buƙatun muhalli), shigarwa daidaitacce da kulawa mai aiki, ana iya tsawaita tsawon rayuwarsa sosai kuma ana iya rage ƙimar gazawa. A nan gaba, tare da haɗa sabbin abubuwa na kayan aiki (kamar sheaths na tushen halittu) da fasahar sa ido mai wayo (kamar na'urori masu auna IoT), kebul na reel za su cimma nasarar aikace-aikace masu inganci da aminci a cikin yanayi mafi girma na masana'antu.